What is Asset Performance Management?
Asset performance management (APM) refers to strategies and software solutions that help organizations optimize the performance of physical assets such as plant and equipment. By utilizing advanced data analytics and predictive maintenance techniques, APM programs aim to improve asset reliability while lowering downtime and maintenance costs. Done effectively, APM can deliver significant financial and operational benefits across industries.
Monitoring Asset Health in Real-Time
Asset Performance Management solutions allow companies to continuously monitor the 'health' of their most important assets in real-time. Sensors are used to collect operational data on factors like vibration, temperature, pressure and noise levels. This real-time sensor data is analyzed to detect early warnings of potential asset failures. Any anomalies or deviations from normal operating patterns that could signal upcoming issues are flagged proactively for maintenance crews. Continuous condition monitoring helps avoid unexpected breakdowns and unplanned downtime.
Predictive vs Reactive Maintenance
Traditional maintenance programs rely on reactive approaches where assets are only repaired once problems are detected. In contrast, APM focuses on predictive strategies enabled by real-time sensor data. Machine learning algorithms are applied to historical operational data to develop digital twins and failure prediction models for each asset type. These digital twin models enable equipment issues to be predicted days or even weeks before any failures occur. This shift from reactive to predictive maintenance allows potential problems to be addressed proactively through planned repair work.
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